Flat Cable: What Makes It The Best Wire?

In wiring, there are many wire categories that you can choose from in the market. Different cables are made to accommodate the need of the masses. And one of the most in-demand wires in the world is the flat cable. It is mostly used in computers because it has better thermal efficiency compared to round cable. Also, a flat wire has many advantages and benefits, making it popular as an electrical conductor, especially in aerospace applications.

But other than that, the flat cable is the best wire today because of the following reasons:

Consistent
The flat cable has a constant feature since the conductors have fixed space. In that way, the wire can resist any electric circuit, reduce electricity’s current and store electric charge for better cable performance. These characteristics provide consistency to the wire’s equality of conductors.

Durable
The jacketing material that is used in manufacturing the flat wire to make it durable and resistant to chemicals and flame is neoprene. It has the best tensile strength, making the cable very durable in any weathering performance. Also, most flat cables are made with harder material which indicates that they are robust wires.

Flexible
One of the best features of the flat wire is its flexibility. It can be flexed many times and still function pretty well. This type of wire is mostly bent, twisted, or pulled here and there. But the flat cable doesn’t easily get damaged as it is designed with high flexibility motions with millions of flex-cycle life.

Low Cost
Flat wire is undeniably an affordable cable. It is cheaper than the rounded cable since it doesn’t have shielding or extra insulation. But it is also worth mentioning that the cost of flat wire depends on the market demands, location, brand, and quality.

Halogen-free
Wires that use halogens such as bromine, chlorine, fluorine, etc., can be very dangerous during a fire. This is because it can cause toxic gases that will harm the electronic equipment and the people as well. However, with a flat cable, it has zero halogens which produce a low smoke in case of fire in your house or in the environment that you are in.

Reliable
Since the conductors of this cable are designed in a simple parallel form, it is very easy to trace and eliminate possible errors and malfunctions, if ever. This feature makes the flat cable a reliable product as it can reduce the occurrence of problems with its overall lightweight and simple design.

Resistant
Flat wire is resistant to any environmental threats like water, fire, or chemicals. It is the jacketing material that makes it possible to perform well. It is suitable for dry, wet, or moist rooms and uses Polyolefin as its outer sheath. And when the material shrinks, the insulation becomes a waterproof seal or fire-resistant.

Space
Flat wire is a space-efficient wire. It has a compact design with fillers and tapes to eliminate the bulky-looking physical volume. With this type of cable, you can say that the surfaces are tight and intact to each other with the help of the rectangular cross-section. There is no dead space between the cables which gives a great volume of conductor’s density.

Stable
The wire’s stability to any temperature makes it the best cable. The flat wire is made of flexible jacketing materials, and it can handle high and low temperatures from -65°C to +260°C. In addition, since the conductors are isolated in the cable, it keeps the wire stable and intact without the use of tapes or fillers.

Stronger
The good thing about a flat cable is that it has greater strength than the other wires. If a round cable stresses out its unequal inner components, flat wire’s tensile loads are equally shared and distributed to both the parallel conductors and insulation. In this way, this wire is stronger and has a longer life than the rounded one.

Weight
Flat cable has lesser weight or reduced volume than the round cable because it does not need fillers and low-friction wires in the first place. As a result, this wire type is easy to install and store since you can handle it in one go. Moreover, in connection with its installation process, a flat wire can easily be fastened with adhesive or clamps for a better procedure.

Truly, the flat cable is an exceptional wire product. It may have its drawbacks, but the number of benefits it could give people is priceless. If you’d like to buy flat cables, Kabeltec offers different types, such as LSOH Flat, Neo-flatform, and Neo-flatform UL. These flat cables are halogen-free and made from neoprene. So what are you waiting for? Add to cart your order now and connect with us online.

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